COMPANY PROFILE
OUR COMPANY
PRITHVI METALS PRIVATE LIMITED WAS ESTABLISHED IN 1996.IT IS A TUV-NORD ISO-9001:2015 CERTIFIED COMPANY.
PMPL IS OWNED AND ADMINISTERED BY ITS BOARD OF THREE DIRECTORS,
RAVI RAO,RAVI SIDDANNAVAR,RATNAKAR BAGEWADI, ALL B.E.(MECHANICAL) ENGINEERS BY QUALIFICATION.
PMPL SPECIALISES IN MANUFACTURE OF PRECISION CNC MACHINED ENGINEERING COMPONENTS WITH FULL TRACEABILITY AND IS ALSO ENGAGED IN CORROSION RESISTANT COATINGS AND PLATINGS FOR ALUMINIUM AND STEELS.HARD,CLEAR,AND COLOR ANODIZING OF ALUMINIUM, ALKALINE PROCESS OF 85-15 ZINC-NICKEL ALLOY PLATING AND ZINC PLATING OF STEELS , IS CARRIED OUT AS PER INTERNATIONAL STANDARDS.
WE DELIVER FULLY FINISHED GOODS TO OUR CUSTOMERS.
OUR WORK
WE UNDERTAKE CNC TURNING AND VERTICAL AXIS MACHINING AS OUR CORE ACTIVITY,ALONG WITH ALL TYPES OF ENGINEERING COMPONENTS.
SPECIALISING IN MACHINING ALUMINIUM,PVC,PET,AUSTENITIC,DUPLEX-SUPER DUPLEX STAINLESS STEELS.
WE DELIVER FINISHED PRODUCTS TO OUR CUSTOMERS.WE ALSO MAKE OUR OWN DRAWINGS,TO KEEP YOURS CONFIDENTIAL.
WE ALSO SPECIALISE IN HARD,CLEAR AND COLOR ANODISING OF ALUMINIUM, PASSIVATION OF STAINLESS STEEL ALLOY CASTINGS, ZINC NICKEL PLATING 85-15% AND ZINC PLATING
WITH TRI-CHROME PASSIVATION AND LACQUER TOPCOATS, FOR ALLOY STEELS.
WE EXECUTE VARIOUS TYPES OF JOB ORDERS FOR OUR CUSTOMERS AS PER THEIR DRAWINGS AND SPECIFICATIONS ADHERING TO NATIONAL / INTERNATIONAL STANDARDS LIKE US MIL,ASME,ASTM STANDARDS.
WE ARE CRITICAL ENGINEERING COMPONENT SUPPLIERS TO MNC EOU CUSTOMERS WHO CATER TO GLOBAL SUPPLIES.
WE HAVE A WELL ESTABLISHED NETWORK OF VENDORS WHO SUPPORT US IN OUR ACTIVITY WITH ALL TYPES OF OPERATIONS,CONVENTIONAL M/CG.,HORIZONTAL BORING,CNC,VMC,GRINDING,TOOL & DIE,WELDING,POWDER COATING,ETC.WITH A DEDICATED MINDSET TO MEET OUR STRICT DEADLINES.
WE ALSO SPECIALISE IN MACHINING STAINLESS STEEL ALLOY INVESTMENT CASTINGS IN VARIOUS GRADES LIKE CF3M,CN3MN,CE3MN,CD3MWCuN,ETC. FROM OUR ESTABLISHED CASTING SUPPLIER BASE.WE MACHINE DUPLEX AND SUPER DUPLEX GRADE STEEL INVESTMENT CASTINGS PROCURED UNDER STRICT TESTING REQUIREMENTS.
OUR COMMITMENT
PRITHVI METALS IS COMMITTED TO TOTAL QUALITY IN ALL SPHERES OF ITS ACTIVITY AND CONTINIOUSLY STRIVES TO EXCEED CUSTOMER EXPECTATIONS FOR QUALITY AND DELIVERIES.
OUR INFRASTRUCTURE
TWO FULLY OWNED MODERN FACTORY BUILDINGS-TOTAL BUILT UP OVER 20000SQ.FT. SHOP FLOOR AREA,WITH FULLY EQUIPPED COMPUTERISED OFFICE ON WIRED/WIRELESS LAN WITH SERVER,BROADBAND INTERNET,SCAN/COPY FACILITY,ETC.
UNIT 1 – MACHINING CNC, VMC
65KVA LT POWER CONNECTION WITH 82.5KVA DIESEL GENERATOR BACKUP
70CFM AIR COMPRESSOR 1
CNC TURNING CENTERS 11
VERTICAL MACHINING CENTER 1
AUTOMATIC BANDSAW CUTTING 1
CNC PIN MARKING MACHINE 2
SPM HIGH SPEED DRILL TAP MACHINE 1
SPM HIGH SPEED TAPPING MACHINE 1
UNIT 2 – PMPL (ADDNL WORK PLACE) – ALUMINIUM ANODIZING – HARD,CLEAR,COLOR ; ZINC NICKEL PLATING – ALKALINE ; ZINC PLATING ALKALINE ; PASSIVATION OF STAINLESS STEELS
200KVA HT POWER CONNECTION WITH 120KVA DIESEL GENERATOR BACKUP
41CFM AIR COMPRESSOR 1
75V,1000A RECTIFIER 2
16V,1000A RECTIFIER 1
20V,750A RECTIFIER 1
VOLTAS CHILLER PLANT 2
HEAT TREATMENT OVENS (50-300 °C) 2
FULLY COMPLIANT AIR SCRUBBING SYSTEMS AND EFFLUENT TREATMENT PLANT FOR TREATMENT AND DISPOSAL OF WASTE WATER GENERATED.
A QUALITY DEPARTMENT EQUIPPED WITH ALL TYPES OF PRECISION MEASURING INSTRUMENTS INCLUDING VIDEO MEASUREMENT SYSTEMS,XRF,AND ULTRA-SONIC TESTING.
A WELL LOOKED AFTER, DEDICATED TEAM OF UP TO 50 EMPLOYEES WORKING THROUGH ALL 3 SHIFTS
WE ARE PERMANENTLY BASED IN BELGAUM,FINANCIALLY STABLE,WITH PLENTY OF POTENTIAL FOR GROWTH.
SEPARATE LIST OF MACHINERY AND EQUIPMENT,MEASURING INSTRUMENTS SHALL BE PROVIDED UPON REQUEST.
A FEW HIGHLIGHTS OF OUR QUALITY MANAGEMENT SYSTEM
Traceability of Customer’s Components in our system
1 Every Component is allotted a UNIQUE ID called PIN in our system
2 Customer’s components are received and a Material Inward Number is allotted to it ( MIN ) against its PIN.
3 A Batch Card is generated for that PIN and given to the Shop Floor with the above MIN linked automatically from the computerized system.
4 When the part is taken up for processing, a log is maintained for the process where the Batch Card is linked to it, thereby linking the MIN to it automatically.
5 When an Invoice is raised during the dispatch of the components, an outward number called MON is generated for the PIN and linked to the earlier MIN thereby,
completely closing the loop of FULL TRACEABILITY for all parts processed in Prithvi Metals.Parts can also be marked with a unique traceability code, with our CNC Pin
Marking Machine.
Automatic Control and Monitoring of Calibration of Measuring Instruments and Gauges
1 Every instrument, gauge ,or equipment is allotted a UNIQUE ID called PIN in our system.
2 Date of Purchase, Calibration interval, along with other relevant details is recorded in the system against the PIN.
3 The computerized program monitors the current date and compares with the automatically calculated calibration due date and generates a WARNING before the due date.
4 After the calibration is completed and the date is entered, the ‘Next’ due date is generated automatically by resetting the calibration interval which is pre-defined by us.
Engineering Change Note
1 Every Part, including its Intermediate Stages if any, during their manufacturing at our facility, are allotted a UNIQUE ID called PIN in our system.
2 When an engineering change is initiated due to any process requirements, it is entered in a table with an ECN number , against its PIN.
3 Every PIN is also linked to its intermediate stage PIN’s at the time of item creation during the Product Development phase itself.
4 Due to the above, when an ECN is opened against any PIN, all the PIN’s which concern the part are also BLOCKED automatically and a big warning is generated across
the front page of the production related BATCH CARD, thereby warning the user, NOT to take up for production until the ECN is cleared by the system.
5 The ECN format also records the changes made to the PIN or any of its intermediate stages.
6 The BLOCK is not released until and unless all the concerned documents which underwent changes have been recorded with their latest status and revision numbers in the
computerized system, as the program compares the previous and current revision numbers and ensures that they are not the same – thereby ensuring the revisions are
recorded and system updated.
Process Tank Monitoring System
1 Every process Solution Tank in our facility carries a Unique ID and is documented for its physical sizes, its contents, its control and testing methods and its maintenance logs.
The tank monitoring system files hold all relevant information needed to continiously control and monitor the contents of every tank along with relevant standard copies for reference.
The logged data is also captured by our computerised system which contains applications to alert the user of timely interventions potentially required to maintain the tanks based
on their usage data.